Genesis of the AK107 and AK108 assault rifles

 


In 1960s the US Army adopted a new round, caliber 5.56x45 mm. Considering this a serious challenge, the Soviets could not but react accordingly. A novel round of 5.45x39 mm was supposed to be an antipode to the American 5.56 cartridge.
In 1965 - 1966 TSNII TOCHMASH, Russian leading institution in small arms research, outlined new principles of enhancing effectiveness of automatic weapons by means of the so-called balanced automatics. Preliminary experiments revealed that the experimental low-impulse cartridge in caliber 5.45x39 mm round might be a perfect challenge to the 7.62x39 mm, model 1943, unitarian intermediate round. Army experts believed that the new "weapon + round" complex would pave the way toward a new generation of infantry small arms.
The then Soviet military wanted to create a weapon, which would be lighter but more effective than the issue AK47, thus making assault rifles in their classical notion outdated and absolete conceptually. A contest was declared. Izhmash and the Kovrov Arsenal accepted the challenge.
Izhmash commissioned Youriy Alexandrov, a young and promising arms designer.
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AL-4 was developed in 1960s.
Barrel and bolt were later derived for the AK74.
 
He was appointed as a project engineer to do the job. The Kovrov design bureau had Alexander Konstantinov as a participant of the contest. The army wanted to have the weapon as simple and as reliable as the AK47 assault rifle, but with substantially better performance capabilities, accuracy in particular. For this reason, they recommended that AKM be taken as a basic model for this experiment. Izhmash made an attempt to not only adapt the well-fielded firearm to the new ammunition but also to improve its construction by creating a mechanism of decreasing the muzzle jump, by substantially enhancing controllability and hit probability of the weapon. Youriy Alexandrov created a series of experimental rifles, two of them being AL- 4 and AL-7.
AL-4 (Avtomat Lehkiy stands for "light assault rifle") turned out a serious and a tough competition. This version had a laminated handguard, a non-folding buttstock, and an orange plastic 30-rd detachable magazine, like the AKM assault rifle. Alexandrov says, his basic weapon was designed in 1969. Experimental and research works, however, were still going on for a few years more. Finally, the weapon successfully passed all tests, and the project was completed by May 22, 1972. A later version - AL-7 - had a
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AL-7 is another step toward AK74.
 
typically AK74M furniture: a folding buttstock made from the black glassfibre-reinforced polyamide. A pistol grip, magazine and handguard were also derived from the AK74M rifle. In contrast to the AK weapons, both AL-4 and AL-7 had a stamped steel top cover with transverse semi-circular ribs, and with the rear sight attached to the front tip of the cover.
At that period Mikhail Kalashnikov and his team were about to complete modernization of the AKM assault rifle, adapting it to the 5.45x39 mm cartridge. "To be or not to be" - which of the weapons, AL-7 or AK-74, would get the upper hand with the military, was a tough question.
The results of an extensive experimentation revealed that the technical doctrine of the balanced automatic mechanics would require substantial capital investments for the factories to change their production lines. The ailing Soviet economy could not afford such a heavy financial burden. Further financing of the program became a problem. Finally, developments and research on the AK-type small arms lead to a compromise between the economic factors and the effectiveness of the weapon.
Thus the AK-74 and its modifications were accepted for service. In the late 1970s and 1980s the ABAKAN program got everybody's attention. This contest resulted in creation of the futuristic "leap-ahead" AN-94 assault rifle, and the idea of the balanced automatics was abandoned. But only temporarily.
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AL-7: field-stripped.
 
Taking into account that labor content of AN-94 is 4 to 5 times greater than that of AK-74M, its market price is higher accordingly. A reasonable question: Is every customer ready to spend such money for an assault rifle? In the global economical crisis that has been chasing the world for the last several decades, made the AK rifles rather competitive. Most customers in the traditionally "Russian" segments of the international arms market still prefer an old and a well-known, well-proven system. What they really want, is AK with better accuracy. The engineers at IZHMASH came to a conclusion that such a weapon could be made by fitting a firing mechanism of AL-7 into the body of AK-74M.
Youriy Alexandrov, Valeriy Paranin and their team did the job.
AK-107 is made in caliber 5.45 while AK-108 in caliber 5.56 NATO. Designation AK in this case stands for Alexandrov + Kalashnikov.

SPECIFICATIONS

 AK-107AK-108
Caliber:5.455.56
Cartridge:5.45x395.56x45
Operation:Semiautomatic,
burst of 3 rounds and
full-auto fire modes.
Fire from the closed-bolt position.
Cyclic rate:850 to 900 rpm
Sighted range of fire:1,000 m
Feed:Fiberglass-reinforced
polyamide 30-round
box-type detachable magazine.
Weight, empty without mag.:3.6 kg.
Weight of magazine, empty:0.20 kg.
Length, overall:943 mm
Length, with buttstock folded:695 mm
Barrel:Four-grooves, with right-hand
twist of one turn
in 200 mm (AK-107)
and 178 mm (AK-108).
Barrel length:415 mm.
Sights:Sliding tangent-type rear
sight with U-notch.
Round, post-type front
sight with protective ears;
adjustable for windage and elevation zero.
Finish:Black phosphate.
Furniture:Black fiberglass-reinforced
polyamide pistol grip.
Muzzle velocity:900 m/sec910 m/sec
Weight of round:10.2 g12.5 g
Weight of bullet:3.42 g4.5 g

CONSTRUCTION AND STANDARD OPERATIONS

As
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AK107/AK108: synchronization unit, assembled..
 
seen from the photos, the AK-107 and AK-108 Assault Rifles have minor cosmetic differences compared to standard AK100-series.
The top cover is fixed to the receiver by means of a lever on its rear end. The geometry of case ejection opening looks slightly differently from the one in the original AK weapons. The steel cover of gas chamber extends from the top handguard to the front sight block.
The bolt, the construction of trigger mechanism, receiver, fire mode selector, front sight, the stock, magazine and muzzle brake are identical with the AK-family weapons.
The basic difference between AK-107/108 and original AK is the availability of counter-balancing synchronizer with a six-tooth sprocket.
The AK-107/108 rifles consist of the following main parts and components:
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    Synchronization unit, knocked down:
    (a) upper rail with sprocket and return spring;
    (b) bolt carrier with lower rail and piston.
     
  • top cover made by stamping from a 0.7 mm thick steel sheet;
  • gas tube with steel cover; gas cylinder has two ports;
  • upper rail with gas piston, synchronizing sprocket and return spring ;
  • bolt carrier with gas piston;
  • return mechanism of bolt carrier;
  • bolt;
  • barrel with receiver, stock and hand-guard;
  • trigger and trigger mechanism;
  • magazine.
The principles of operation of the AK-107/108 weapons are based on the utilization of energy of propellant combustion gases diverted from the barrel into the gas chamber through the side opening in the barrel. In order to reduce negative effect of the shock of bolt carrier in its front and rear positions, the carrier features a connecting rod in the form of a perforated lower rail. The latter is synchronized with the upper rail by means of a six-tooth sprocket. When a round is fired and the gas escapes into the gas cylinder to activate the two pistons of the upper rail and that of bolt carrier, the bolt carrier rolls into its rear position while the upper rail travels into its front position. The two dead points are reached by two inertia masses simultaneously, thus reducing recoil shock thanks to the synchronizing effect of the sprocket.
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AK107, with accessories: bayonet, cleaning tools, cleaning rod and oiler.
 

Length of travel of firing parts in AK-107/108 is shorter than that of the AKM rifle - hence the time of cycle is shorter. This results in a greater cyclic rate of fire. AK-107 and AK-108 are capable of firing 850 to 900 rounds per minute. When travelling rearwards, the bolt carrier turns the bolt to open the barrel and pushes it also rearwards. The empty case is extracted from the chamber and ejected through the right-side opening in the top cover. While the carrier rushes towards the rear of receiver, the upper rail comes forward and compresses its return spring. As soon as the two dead points are synchronically reached, both the carrier and the upper rail begin reciprocating motion under the influence of their return springs. The bolt strips the next round from the magazine, rams it into chamber and locks it in battery. The chamber locked, the bolt carrier disengages the auto-sear from the firing notch of the hammer. At this same moment the upper rail moves rearwards. The two pistons arrive into both ports of gas chamber. Fire mode selector in its upper position inerts the weapon and brings it into safety.
If the selector is placed into position marked "A" (avtomatichskiy - automatic mode of fire) and the trigger is continuously depressed, the weapon depressed, the weapon keeps on firing to the last round in the magazine.
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AK108: top (receievr) cover is attached with lever.
 
When the selector comes one step below into position marked "3", the rifle fires 3-round bursts. This possibility is provided by the special ratchet-and-paw device available on the selector axle. The ratchet has three teeth. When so placed, the rifle fires three successive shots, while the bolt carrier interacts with the ratchet. Each time the bolt approaches and pushes the device, the latter is turned to the value of the tooth's module and retained in such position. As soon as the last of the three rounds is fired and the ratchet comes into extreme rear, it is automatically released to resume its initial position. The sear retains the hammer. The round is locked in the barrel. To resume the next 3-round cycle, the trigger should be released and depressed again. The hammer releases from the sear to rush forward and strike upon the firing pin. The first shot of the next 3-round burst is delivered.
If the selector is in the extreme lower position marked "1" (single fire, semiautomatic mode) and the trigger is depressed, the weapon delivers only one shot. In order to repeat the cycle, the operator has to repeatedly release and depress the trigger.
The author found that the average accuracy (fire in a standing position without support) of both AK-107 and AK-108 is by 1.5 - 2.0 times better than that of standard AK100-series firing similar types of ammunition.

 

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